Mercedes Sprinter Cargo Van 170 WB High Roof (for Camper Conversion) Commercial Van 2006-

Generation: 
2nd
Measured Year: 
2 015
Net Weight Added to Vehicle in lbs.: 
288

This is a full thermal and acoustical treatment. It uses CLD Sheets to control resonance in the sheet metal and to prevent the corrosion that can occur when humidity produced by the vehicle's sleeping occupants hits the cool outer skin and condenses there.

MLV and CCF under the floor and on the wheel wells. All wall and ceiling cavities filled with Hydrophobic Melamine Foam. The lower wall and doors are also covered in MLV to block sound.

This treatment assumes that the walls and ceiling will be enclosed.

Product Quantity
CLD Tiles™ 20
CLD Sheets 148
Plain MLV 1/8" 1 lb/ft² 54" - Linear Feet 50
Sheets 1/8"x36"x54" Neoprene/EPDM Closed Cell Foam 9
Hydrophobic Melamine Foam - 3/4"x24"x24" (4 ft²) pieces 55
Hydrophobic Melamine Foam - 1.5"x24"x24" (4 ft²) pieces 70
Velcro® Strips, Adhesive both sides - 2"x4" 12
HH-66 Vinyl Contact Cement - 32 oz can 1
Product Distribution by Area: 

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Front Doors (each):
7 CLD Tiles™, outer skin
3 CLD Tiles™, probably cut into smaller pieces, trim panel
8.5 ft² MLV
10 ft² 1/8" CCF
3 Velcro Strips, adhesive 2 sides

This is a standard door treatment. I believe CLD Tiles™ are appropriate here, regardless of what you do elsewhere.

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Sliding Door:
Above Window Panel:
6.2 ft² CLD Sheets
6.2 ft² 3/4" Hydrophobic Melamine Foam
6.2 ft² 1.5" Hydrophobic Melamine Foam

Window Panel (no glass):
12.3 ft² CLD Sheets
12.3 ft² 1.5" Hydrophobic Melamine Foam

Lower Panel:
16.4 ft² CLD Sheets
16.4 ft² MLV
16.4 ft² 3/4" Hydrophobic Melamine Foam
16.4 ft² 1.5" Hydrophobic Melamine Foam

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Floor:
83.1 ft² MLV
83.1 ft² 1/8" CCF

I sealed the seams in the MLV but I don't think this is necessary if you can butt the edges together closely. The weight of the floor will hold the MLV in place.

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Roof:
65.3 ft² CLD Sheets
65.3 ft² 1.5" Hydrophobic Melamine Foam
65.3 ft² .75" Hydrophobic Melamine Foam

assumes a headliner will be installed.

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Left Side Wall, Front:
High Roof Extension:
6.6 ft² CLD Sheets
6.6 ft² 1.5" Hydrophobic Melamine Foam
6.6 ft² 3/4" Hydrophobic Melamine Foam

Window Panel (no glass):
12.3 ft² CLD Sheets
12.3 ft² 1.5" Hydrophobic Melamine Foam

Lower:
12.3 ft² CLD Sheets
12.3 ft² MLV
12.3 ft² 1.5" Hydrophobic Melamine Foam
12.3 ft² 3/4" Hydrophobic Melamine Foam

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Left Side Wall, Rear:
High Roof Extension:
11.9 ft² CLD Sheets
11.9 ft² 1.5" Hydrophobic Melamine Foam
11.9 ft² 3/4" Hydrophobic Melamine Foam

Window Panel (no glass):
22.3 ft² CLD Sheets
22.3 ft² 1.5" Hydrophobic Melamine Foam

Lower:
22.3 ft² CLD Sheets
22.3 ft² MLV
22.3 ft² 1.5" Hydrophobic Melamine Foam
22.3 ft² 3/4" Hydrophobic Melamine Foam

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Right Side Wall, Rear:
High Roof Extension:
11.9 ft² CLD Sheets
11.9 ft² 1.5" Hydrophobic Melamine Foam
11.9 ft² 3/4" Hydrophobic Melamine Foam

Window Panel (no glass):
22.3 ft² CLD Sheets
22.3 ft² 1.5" Hydrophobic Melamine Foam

Lower:
22.3 ft² CLD Sheets
22.3 ft² MLV
22.3 ft² 1.5" Hydrophobic Melamine Foam
22.3 ft² 3/4" Hydrophobic Melamine Foam

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Wheel Well Arches (each):
7.8 ft² CLD Sheets
7.8 ft² MLV
7.8 ft² 1/8" CCF
3 Velcro Strips, adhesive 2 sides

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Rear Doors (each):
High Roof Extension:
3.4 ft² CLD Sheets
3.4 ft² 1.5" Hydrophobic Melamine Foam
3.4 ft² 3/4" Hydrophobic Melamine Foam

Window Panel (no glass):
6.7 ft² CLD Sheets
6.7 ft² 1.5" Hydrophobic Melamine Foam

Lower:
7.2 ft² CLD Sheets
7.2 ft² MLV
7.2 ft² 1.5" Hydrophobic Melamine Foam
7.2 ft² 3/4" Hydrophobic Melamine Foam

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Totals:
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20 CLD Tiles™
294.6 ft² CLD Sheets
203.4 ft² MLV
118.7ft² 1/8" CCF
279 ft² 1.5" Hydrophobic Melamine Foam
218.7 ft² 3/4" Hydrophobic Melamine Foam
12 Velcro Strips, adhesive 2 sides
1 32 oz can HH-66 Vinyl Contact Cement